Phone: (+94) 741 344 623
Need help or have a question?
Contact us at: rangana@saviyaforge.com
Ilhalagama, Umangawa, Katupotha, Sri Lanka
Comprehensive Solutions for Every Stage of Growth
Explore Our Services
From certification to innovation, cost optimization to capacity building — we provide the expertise and support you need to thrive in today's competitive food industry
01 — INNOVATION
Product Development & Innovation
Turn your ideas into market-ready products for Food, Cosmetics, Coconut, Spice, Tea, Fibre, and Other Allied Industries.
02 — QUALITY SYSTEMS
Technical & Quality Consultancy
Build audit-ready, factory-friendly systems that drive sustainable growth and operational excellence
03 — CERTIFICATIONS
Organic & Social Certification Support
Open doors to premium markets with trusted certifications that strengthen consumer trust and unlock global opportunities
04 — OPTIMIZATION
Cost Optimization & By-Product Utilization
Do more with less — reducing waste, cutting costs, and creating new revenue streams for sustainable profitability
05 — SUPPORT
Collaborative Management Support
We don't just advise — we stand with you until success is achieved
06 — TRAINING
Industry Trainings & Capacity Building
Practical, bilingual training that empowers your teams to not just comply — but compete and succeed
One Year In.
Already Making Waves.
In our very first year of operation, we hit the ground running expanding our capabilities, diversifying our services, and delivering real, measurable value to the food & manufacturing industry.
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Successful Certifications
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Training Sessions Delivered
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Industry Sectors Served
01 — INNOVATION
Product Development & Innovation
Turn your ideas into market-ready products that command premium positions in local and global markets
We provide hands-on R&D and innovation support for coconut-based, plant-based, functional, and everyday food products — guiding you from first concept through to an export-ready formulation, grounded in real food science rather than guesswork. Whether you're a startup entrepreneur with a single recipe idea or an established manufacturer looking to diversify your product line, our approach merges consumer trends with local ingredient value chains so you can differentiate in a crowded market.
From concept to formulation
- Concept design, recipe standardization & formulation
- Ingredient sourcing guidance and local value-chain mapping
- Sensory evaluation and consumer trend alignment
- Clean-label and natural preservative alternatives
From pilot to production
- Pilot-to-industrial scale-up support
- Process parameter optimization for consistent output
- Packaging format and shelf-stability considerations
- Trial-batch troubleshooting and yield improvement
Extending shelf life & nutrition
- Nutritional improvement & fortification options
- Shelf-life testing and extension strategies
- Preservation technique selection based on product category
New category development
- New product line development — coconut milk powder, vegan spreads, functional snacks, ready-to-drink beverages, and more
- Support entering adjacent categories (cosmetics, functional foods, fibre-based products)
02 — QUALITY SYSTEMS
Technical & Quality Consultancy
Build audit-ready, factory-friendly systems that drive sustainable growth and operational excellence.
We guide you through implementing and upgrading food safety and quality systems end-to-end — whether you're a new entrant preparing for your very first certification or an established exporter upgrading to a higher-tier standard. Our approach bridges the gap between what a standard requires on paper and what actually works, day to day, on your factory floor — so your systems hold up under real production pressure, not just during the audit window.
Standards implementation
- BRCGS, IFS, FSSC 22000, ISO 22000, HACCP, GMP & GHP implementation
- Gap assessments against your target standard before formal certification
- Multi-standard integration for facilities pursuing more than one certification
Documentation & systems
- Internal audits, documentation systems, SOPs & work instructions
- Record-keeping systems that are practical for shift-floor staff to maintain
- Mock audits and audit-readiness reviews ahead of the real assessment
Culture & people
- Food safety culture building & staff awareness training
- Management-level engagement to embed quality as a shared responsibility, not a single department's job
Continuous improvement
- Corrective and preventive actions (CAPA) and root cause analysis
- Non-conformance tracking and closure support
- Ongoing surveillance-audit preparation to maintain certification year over year
03 — CERTIFICATIONS
Organic & Social Certification Support
Open doors to premium markets with trusted certifications that strengthen consumer trust and unlock global opportunities.
Buyers increasingly demand traceability, sustainability, and ethical sourcing before they'll commit to a contract. We support your full certification journey — combining a strong grasp of the documentation and audit side with real, on-the-ground understanding of farming and processing realities, so certification is achieved with both credibility and practicality.
Organic certification
- EU Organic Regulation
- USDA NOP
- JAS Organic
- ROC – Regenerative Organic Certified
- Naturland Organic
- Bio Suisse
- Sri Lanka Organic (SLS 1324)
Social & ethical standards
- Fairtrade International
- WFTO
- SEDEX / SMETA
- SA8000
- amfori BSCI
Audit & documentation support
- End-to-end audit preparation, from initial gap review through to certification body assessment
- Traceability system design across the supply chain
- Documentation frameworks that satisfy both organic and social auditors simultaneously where standards overlap
Farmer & supplier network support
- Farmer group formation and internal control system (ICS) setup
- Smallholder training on organic practices and record-keeping
- Supplier onboarding support for maintaining chain-of-custody integrity
04 — OPTIMIZATION
Cost Optimization & By-Product Utilization
Do more with less — reducing waste, cutting costs, and creating new revenue streams for sustainable profitability.
Your factory can achieve more without spending more. We help you unlock hidden value through operational efficiency, smarter layouts, and practical by-product applications — turning what used to be a waste stream into a new income line, while also lowering your environmental footprint.
Efficiency & waste reduction
- Production efficiency improvement and waste minimization
- GAP (Good Agricultural/Manufacturing Practice) assessment and tailored corrective solutions
- Line-balancing and downtime reduction
Layout & process flow
- Factory layout efficiency review and bottleneck analysis
- Material flow redesign to reduce handling and transport waste
- Ergonomic and safety improvements that also improve throughput
By-product value creation
- Identifying commercially viable uses for existing by-products and rejects
- Value addition pathways — turning residues into secondary saleable products
- Feasibility assessment for new by-product revenue lines
Cost & resource management
- Energy-saving initiatives across processing and utilities
- Real-time costing models for accurate, up-to-date production economics
- Raw material optimization and yield-loss reduction
05 — SUPPORT
Collaborative Management Support
We don't just advise — we work alongside your team until systems are stable and delivering measurable results.
Most consultants deliver a report and move on. We stay — on the ground with your management and staff, involved in the day-to-day work of making new systems stick, not just designing them on paper. This is the service that ties everything else together: whichever stations you use above, this is how we make sure the changes actually hold once we're no longer in the room every day.
On-the-ground involvement
- On-ground support with staff, not remote or desk-based advice
- Regular factory-floor presence during critical implementation phases
- Direct coaching of supervisors and department heads, not just management
Structured project delivery
- Step-by-step project guidance from planning through implementation
- Clear milestones, timelines, and accountability checkpoints
- Progress reviews with management to track measurable improvement
Sustained partnership
- Hands-on involvement until success is achieved and sustained, not just at sign-off
- Post-implementation check-ins to catch drift before it becomes a problem
- A genuine long-term partnership approach — available as an ongoing resource, not a one-off engagement
06 — TRAINING
Industry Trainings & Capacity Building
Practical, bilingual training that empowers your teams to not just comply — but compete and succeed.
We deliver training that makes a measurable difference on the factory floor — interactive, focused on real problems your team faces, and built to work for everyone from frontline staff to supervisors and management. Every session is designed around actual production scenarios rather than generic theory, so what's learned in the room is usable on the line the same day.
Foundational training
- GMP & GHP fundamentals for frontline workers and new hires
- Basic hygiene and food safety awareness sessions
Problem-solving & quality skills
- Defect management and root-cause problem-solving workshops
- Hands-on troubleshooting exercises based on real production issues
Standards & compliance training
- BRCGS, IFS, ISO/FSSC 22000 understanding for quality teams
- Internal auditor training for staff who will run future internal audits
Supervisory & management development
- Cost-effective production and process control for supervisors
- Leadership and team-management fundamentals for line supervisors moving into management roles
Sector-specific & delivery format
- Hands-on workshops tailored to coconut-based food manufacturing
- Delivered bilingually — Sinhala and English — and aligned with global best practices and local relevance
- Available as one-off workshops or structured, multi-session capacity-building programs
Why Choose Saviya Forge?
Proven Track Record
Successful certifications across BRCGS, organic standards, and social certifications with audit pass rates that speak for themselves.
Hands-On Factory Support
We're not remote advisors — we're on your factory floor, working directly with your team to implement real solutions.
Coconut & Food Processing Specialists
Deep expertise in Sri Lanka's key export industries: coconut, fruit, spices, and dehydrated products.
Innovation-Focused
From coconut milk powder to vegan spreads, we help you develop products that command premium market positions.
Ready to Transform Your Operations?
Let's start a conversation about your goals, challenges, and opportunities for growth.